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Bioplastic adapted for selective laser sintering
SLS processing standard achieved – Processes to be scaled up for volume business

Chemnitz University of Technology, Faculty of Mechanical Engineering, Lightweight Structures and Plastics Processing section led by Professor Lothar Kroll. Research area: Biopolymers and Metal Master Composites (led by Dr Rinberg).

Refining and grinding a PHB and PHBV compound with the aim of adapting it for the planned use in SLS.

The result
Purified, additivated, odourless plastic granulate was turned into a ready-to-use bioplastic powder with a precisely adjustable fineness of 45-80 μm in just two trial grindings. The material properties were further optimised (scrapability, tensile strength and impact strength). The SLS processing standard was achieved.

Success rate
100%

Pure plant-based SLS powder
Cryo-grinding proved to be just the right method. Given the scrape test results, the native PHA powder could not be used at first. However, this all changed in just two steps of compounding and additivation.


Material yield
90%

Efficient optimisation
The use of additives and bio-stabilisers further improved the processing properties. The material yield of around 90 percent also speaks for the process quality.

Processing standard
achieved!

Scale-up in sight
The processes will be scaled up, subject to demand from the manufacturing industry. The necessary research and development work for volume business is the subject of an R&D project by the partners DG and TUC/MERGE.

Due to the outstanding expertise in powder design, quality, price-performance ratio and dialogue with experts along the way, we have come to regard DG as a long-term development partner. More joint projects are now in the pipeline.

Tobias Hartmann Sci. Assistant, doctoral candidate
Chemnitz University of Technology

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